Valenian: Training Rigs

PT300Mini Micro Portable Test Bench

The PT300Mini is a compact, portable demonstration rig driven by a micro DC motor with integrated speed control via a DC regulator. It supports a range of bearing fault simulations, allowing users to observe and analyse defect frequency characteristics at variable speeds.

Additional capabilities include rotor dynamic balancing, start-stop testing, and eccentric rotor trials.  Designed as an advanced experimental platform for investigating the fault behaviour of rotating machinery, the PT300mini is ideal for engineering education, laboratory simulation, and academic research applications.

Main Functions of the Test Bench
 Simulates a range of bearing faults including inner and outer ring defects, rolling element damage, cage faults, and compound bearing issues.
 Replicates common mechanical faults such as rotor eccentricity, mechanical looseness, and shaft misalignment.
 Supports both cantilever and centre rotor mounting configurations, with functionality for rotor dynamic balancing.
 Enables frequency analysis of bearing faults under variable speed conditions.
 Allows start-stop cycle testing of the test bench.

PT400Mini

The Valenian PT400 Mini is a compact, modular vibration fault simulation platform designed for educational and research purposes in mechanical fault diagnostics. It enables users to simulate and analyse various common faults in rotating machinery.

Key Features

Modular Design: The PT400 Mini features a modular setup that allows for quick configuration between different rotor types, including simply supported and cantilevered rotors.

Fault Simulation Capabilities: It can simulate a range of mechanical faults such as:

• Static, couple, and dynamic unbalance
• Misalignment
• Looseness
• Bearing defects (inner ring, outer ring, rolling element, cage)
• Eccentricity
• Resonance conditions

Sensor Integration: The platform supports various sensors, including vibration acceleration sensors, photoelectric phase sensors, and eddy current probes, facilitating comprehensive data collection and analysis.

Technical Specifications

• Power Supply: Single-phase 220V AC, 50Hz
• Power Consumption: Less than 120W
• Speed Range: 0–3000 RPM, adjustable via a knob with LCD display
• Material: Aluminium alloy with anodized surface treatment
• Dimensions: 350 x 120 x 120 mm
• Weight: Approximately 4.5 kg

The PT400 Mini is suitable for applications in educational institutions and research facilities, providing a hands-on tool for studying vibration analysis and mechanical fault diagnostics.

BTS 200 Bearing Life Prediction Test Bench

Radial and Axial Load Application System

This loading mechanism is mounted at the end of the shaft and applies controlled radial and axial loads. It uses two inner ring supports (50 mm, NSKHR32011XJ) with single-row tapered roller bearings, suitable for test bearings with inner diameters ranging from 20 mm to 45 mm. The loading system applies force to the test bearing via a servo-controlled actuator, and load cells are used to precisely measure the applied bearing loads.

The system is designed for easy installation and removal of test bearings and effectively transfers applied loads directly to the bearing under test. By adjusting the servo electric actuator, vertical loading can be varied from 50 kg up to 1500 kg. The system enables both radial and axial loading, and the signal output from the load cell reflects the proportional load applied, with results displayed clearly.

PT500Mini Mechanical Fault Simulation Test Bench

The PT500Mini is a compact mechanical fault simulation platform driven by an ABB three-phase asynchronous motor via a direct coupling, with speed controlled by a frequency converter. It incorporates an adjustable magnetic powder brake to apply precise test loads.

Engineers can introduce various bearing fault types and assess their frequency characteristics at different speeds. The system also supports gear fault analysis, blade integrity testing, rotor balancing, and shaft friction evaluation, either independently or in combination, within a controlled and safe test environment.

Designed for both educational and research applications, the PT500Mini provides a flexible and realistic platform for studying fault behaviour in rotating machinery.

Key Components
The system includes:
 ABB three-phase asynchronous motor
 Frequency converter
 Dual-support bearing system
 Dynamically balanced rotor disc
 Impeller blades and rotating shaft
 Single-pole transmission gear set
 Magnetic powder brake with torque control
 Shock-absorbing base

Core Functions
 Bearing fault simulation: inner/outer ring faults, rolling element defects, cage damage, and compound faults
 Gear fault testing: worn, cracked, or missing gear teeth
 Blade and rotor assessment: impeller blade defects and rotor dynamic balancing
 Common fault simulation: mechanical looseness, friction, misalignment
 Frequency analysis: bearing defect frequencies under variable speeds
 Start-stop testing: controlled test bench activation and shutdown cycles
 Vibration analysis: under varying torque conditions
 Failure analysis: coupler failure, motor faults, predictive diagnostics (PLC control optional)

PT650 Motor Electrical Fault Simulation Test Bench

The VALENIAN test bench is engineered for comprehensive analysis of electrical motor faults under variable operating conditions. It integrates a three-phase asynchronous motor with dual-support test bearings, a dynamic balance correction unit, and a planetary gearbox.

The system includes a magnetic powder brake, speed regulation and display modules, and multiple sensors for real-time monitoring of current, speed pulses, and vibration.

Two operational drive modes:  Direct drive and Variable Frequency drive.  These offer flexible testing capabilities. The RUZ inverter communication module enhances data acquisition and control, making the platform ideal for diagnostic training and R&D in motor fault analysis.

Key Components
 Three-phase asynchronous motor with coupling
 Dual-support bearing seat with dynamic balance correction
 Planetary gearbox and magnetic powder brake
 Speed regulation/display module & pulse output system
 Current sensors and display unit
 External three-phase voltage

PT100 Bearing Fault Simulation Test Bench

The VALENIAN test bench is designed to simulate and analyse electrical faults in motors. It incorporates a robust three-phase asynchronous motor with a coupling system, dual-support bearing unit, and a dynamic balance correction module. Key components include a planetary gearbox, magnetic powder brake, digital speed regulation and display modules, current sensing units, and signal processing interfaces. It supports both variable frequency drive (VFD) and direct drive operation, with communication enabled via the RUZ inverter module.

This comprehensive configuration allows precise motor fault diagnosis and vibration analysis under a wide range of operating conditions.

Main Functions
 Signal comparison: Analyse differences in motor current and vibration spectrum signals between faulty and healthy motors.
 Load influence studies: Evaluate how varying loads affect vibration in faulty motors.
 Defect sensitivity analysis: Assess how different motor defect types affect vibration response.
 Inverter interference detection: Identify spectral interference from inverters in signal output.
 Rotor imbalance diagnostics: Detect rotor imbalance and evaluate its impact on vibration.
 Bearing fault detection: Use vibration spectral analysis to diagnose bearing issues.
 Foundation stability research: Investigate the impact of loose mounting bases on motor performance.
 Misalignment analysis: Study how shaft misalignment affects vibration and acoustic noise.
 Mode comparison: Compare vibration patterns between direct-drive and inverter-drive operation.
 Signal processing and spectrum analysis: Perform in-depth frequency domain studies and advanced signal interpretation.
 Simulations: Run dedicated simulations for bearing and planetary gearbox faults.