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Delivering Maintenance 4.0

Design and installation of Monitoring Systems. Remote Data Analysis

Phantom: Wireless Condition Monitoring System

We are the Wireless Condition Monitoring experts;  We have numerous live installation in the Water Utilities, Food & Beverage,  Pharmaceuticals, Energy including Renewables, Chemicals and Transport sectors.

Our “tool of choice” is the Phantom wireless system as it has the widest range of sensors available, including;

  • Vibration – Triaxial.  10kHz to detect stage 1 bearing faults the majority of rotating equipment faults such as misalignment, imbalance and resonance
  • Temperature.  -210° to 1800° C
  • Power. Non-invasive ,measurement of 3 simultaneous channels to measure each of the 3 motor’s phases. 
  • Speed.  Wireless RPM sensor
  • General Purpose.  Monitor virtually any type of signal coming from your own devices, such as; Displacement sensors, Pressure sensors, Speed sensors, Lubrication condition sensors

Phantom, the most cost-effective way to Smart Factory / Maintenance 4.0 

 

Tailored Design

Network mapping

Sensor selection

Reading frequency

Machine criticality

Installation

Fitting sensors

Comms module building

Commissioning

Handover training 

Remote Monitoring

Database management

Alarm management

Machine health reporting

Raising maintenance notifications

Benefits of wireless monitoring versus route-based include;

  • Many more readings possible (e.g. 4 times per day instead of 1 per month) = earlier fault detection.
  • Easy installation; no wires
  • Removes accessibility difficulties
  • Often better performance than route-based sensors due to latest technology
  • More time spent on analysis and recommendations and no time wasted on just collecting data
  • Cloud or Networked systems mean better data accessibility & reporting
  • Automatic alarm warnings by SMS text & email

FULL INTEGRATION…..MODBUS – SCADA – PLC – HDMI COMPATIBLE

Recent Project Profiles

Water Utility Monitoring

Water Utility Monitoring

Water utility machine monitoring requires systems that are low-cost, easy to deploy, long battery life and wireless.  Our installations of the Phantom vibration, temperature and power sensors puts important condition data and trends onto the cloud via GSM connection to help reliability engineers plan maintenance and avoid breakdowns!

Phantom Ferry and Docking Systems

Phantom Ferry and Docking Systems

Vibration & Temperature Monitoring of Ferry and docking systems.  We installed an autonomous monitoring system for critical equipment for a new ferry service in London.  Following successful implementation and user training we are now providing a remote monitoring and reporting service to the client.

Phantom Fulfillment Centre Monitoring

Phantom Fulfillment Centre Monitoring

Installation of a “Phantom” wireless monitoring system throughout a very large high-speed fulfilment centre where machine access is very difficult, and equipment is super-critical.

Pharmaceutical "Smart" Factory

Pharmaceutical "Smart" Factory

Installations of ATEX and Standard systems for a number of high-profile Pharmaceuticals companies.  Integration of a wide range of parameters including vibration, oil quality and current.