Training: Introduction to Condition Based Maintenance (CBM)

This intensive two-day training program provides qualified engineers with a comprehensive introduction to Condition Based Maintenance (CBM) strategies and the full spectrum of Condition Monitoring (CM) techniques. Designed as a foundational step toward ISO 18436-2 certification, the course equips participants with the knowledge and context necessary to begin their journey into predictive maintenance and reliability engineering.

Through a combination of presentations, real-world case studies, interactive discussions, and live demonstrations, attendees will gain a solid grounding in the principles, applications, and limitations of key CM technologies.

The training also explains how these techniques integrate into a successful CBM program and broader asset management strategy.

Key topics include:

Principles of Condition Based Maintenance and Reliability-Centred Maintenance (RCM)
Overview of ISO 18436 standards and certification framework
Key Condition Monitoring techniques:
- Vibration Analysis
- Ultrasound Monitoring
- Infrared Thermography
- Lubricant and Wear Debris Analysis
- Motor Current Signature Analysis (MCSA)
- Acoustic Emissions and Other Emerging Technologies
Data interpretation and diagnostic basics
Selecting the right technique for the right asset
Integrating CM into maintenance strategies and digital systems
Introduction to reporting, alarms, and trending
Common pitfalls and success factors in CBM implementation

Practical Elements:

Hands-on experience is important, especially for foundation level. CBMP will supply equipment including;

Training / Simulator rig to demonstrate typical faults on bearings, gears and rotors

Wired and wireless Vibration data collection devices

A range of Infrared cameras

Electrical fault simulation board (Infrared & Ultrasound)

Ultrasound detection devices

Leak detection simulation board (Ultrasound)

Who should attend:
This course is ideal for maintenance, reliability, and mechanical/electrical engineers who are new to CBM or looking to formalise their knowledge as a foundation for further technical training under ISO 18436-2 disciplines.

Outcome:
Participants will leave with a broad understanding of condition monitoring tools, techniques, and their role in a proactive maintenance culture. The course provides a stepping stone for more advanced certification in individual techniques and supports more informed decisions on maintenance strategy implementation.